Course Catalogue.

After participating in this course, you will be able to:

• To look for, inspect, verify, and validate the electrical, controls, and integration design for equipment and systems provided by Original Equipment Manufacturers (OEMs) and control system suppliers. Safety and glitches of electrical equipment usage will be well understood.

Description
The training will start with a detailed overview of electrical power systems and their applications on machines and the manufacturing of system components. Things to look for, inspect, verify, and validate the electrical, controls, and integration design for equipment and systems provided by Original Equipment Manufacturers (OEMs) and control system suppliers.

Grounding and bonding electrical equipment and installation within electrical manufacturing and facilities will be covered. Safety and Control of machines will be described (arc flash, labelling, etc.)

Who Should Attend
Electrical Engineers • Design Engineers • Managers • Project Managers • Power Quality Specialists • Maintenance Managers • Consultants • Electronics and Controls personnel • Mechanical Designers and Operators • Technologists

Course Syllabus

Day 1 

Basic Definitions

• AC current and DC current
• Voltage and Amperage
• Ohm’s Law
• Single-phase, three-phase, or Two-phase?
• Use examples – ex. What we use at home when we say 110V, 208V, what does that mean?
• Usual Voltage of circuits
• Transformers? What are they, and how do they work?
• What happens with a fuse blows? How do we avoid this in design?
• What happens during a power glitch? How do we design to minimize?
• What’s a circuit breaker?
• What is a bus bar?
• What does a typical panel look like? How does it draw power? Make sure it’s cooled; things to keep in mind.
• GFCIs, AFCIs
• What’s the reset and test button on an electrical outlet on the wall?

Electrical Dangers & How to Avoid

• Shock hazard
• Arc Flash hazard
• Arc Blast
• Fire Ignition
• Grounding and bonding

Electrical Control Panels, Enclosures, and Components

This area of inspection ensures that the electrical design and fabrication of the control panels and control components are of the highest workmanship and comply with the project’s design specifications.

• Panels in environmental conditions
• Panels size and capacity
• Panels cleanliness
• Main disconnect switch (LOTO)
• PLC network architecture
• Components labelling

Machine Wiring and Devices

This area of inspection is to ensure that the electrical design and fabrication of the wiring and devices on the machine are of the highest quality/workmanship and that they comply with the project’s design specifications.

• All machine wiring and installation of devices are complete
• All machine wiring is neat, organized, and adequately protected
• Enclosures and devices are properly grounded (earthed)
• All wireways, raceways, and conduits are of an approved type
• Machine wiring does not present a hazard to operators and maintenance
• All cordsets and cables are adequately fastened to the machine
• All devices are properly mounted
• Hygenic Design for Cable Routing

Labelling and Tagging

This area of inspection ensures that the labelling and tagging of components and equipment is complete and in compliance with the project’s design specifications.

• Devices and components are labelled according to the electrical schematics
• Shock warning labels are applied
• Main Electrical Panel has required nameplate
• All wiring and cables are labelled
• Arc flash labels
• ESA / CSA / ULC Labels

Machine Level: Field Assembly

This area of inspection is to ensure that the equipment shipped to the site is re-assembled and installed completely and properly.

• Main electrical power supply
• Main air supply
• Field-mounted instruments, sensors, and devices
• I/O checkout is complete
• Electrical wireways, raceways, and electrical enclosures are secure

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