Course Catalogue.

After participating in this course, you will be able to:

• Understand and apply instrument terminology and standards effectively.
• Identify and implement various process-control concepts and actions.
• Stay informed about the latest developments in automation controls.
• Develop skills to utilize, maintain, and troubleshoot industrial equipment proficiently.
• Manage supervisory control and data acquisition for diverse control system components and equipment.

Description
Industrial instrumentation and automation are essential aspects of modern manufacturing and process control, providing the backbone for efficient and reliable operations. Understanding the fundamental principles of instrumentation and control systems is critical for anyone maintaining and optimizing these systems. Participants will explore key concepts such as measurement techniques, control loops, and the role of different control system components without diving into complex mathematics. Real-world applications and case studies will offer practical insights into everyday challenges faced in industrial settings.

The course covers a wide array of topics, including the evolution of automation controls, various measurement methods for pressure, flow, and temperature, and the integration of these measurements into control systems. Attendees will gain hands-on experience in signal conditioning, calibration, and troubleshooting, vital for maintaining system accuracy and efficiency. Additionally, the course provides a comprehensive look at advanced topics like PLC programming standards, communication protocols, and SCADA systems, ensuring that participants are well-versed in the latest technological advancements.

By attending this course, you will enhance your skills in selecting, installing, and maintaining instrumentation and automation systems. You will be equipped with the knowledge to effectively manage control systems and utilize diagnostic tools for fault detection and data analysis, enabling better decision-making and improved system performance.

Who Should Attend
This course is designed for technicians, engineers, and project managers who are involved in selecting, utilizing, troubleshooting, and maintaining industrial instrumentation for control systems and automation.

It's also ideal for project engineers, supervisors of process automation systems, and system integrators of OEM equipment who seek to deepen their knowledge of instrumentation and automation. Additionally, staff responsible for commissioning and troubleshooting instrumentation for automation and those looking to gain a comprehensive understanding of control systems will benefit greatly from this course. 

Course Syllabus

Day I

Fundamentals of Industrial Instrumentation

• Introduction and evolution
• Systems and controlled systems benefit and historical trends
• Control loops: elements and their role
• Concepts and principles of instrumentation
• Static and dynamic characteristics of instruments
• Measurement units and standards

Methods of Measurement

• Pressure – Basic terms, formulas, measuring instruments, application and installation considerations
• Level – Formulas, devices, application and installation considerations
• Flow - Basic terms, formulas, measuring instruments, application and calibration considerations
• Temperature and Heat – Definitions, formulas, measuring instruments, reaction time and installation considerations
• Force and Torque – Definitions, measuring devices, strain gauges application

Engagement, Working Sessions and Quizzes

Day II

Control Systems Basic Elements

• Analog vs digital world, linearization, calibration
• Transducers
• Current and voltage amplifiers
• Signal Conditioning
• Regulators, valves and actuators

Signal Control and Controller Modes

• Definitions and system terms
• System functions
• Elements of a control system
• Open and closed loops
• Proportional, integral and derivative actions
• Loops tuning methodology
• ON/OFF and continuous control
• The digital world & binary system
• Logic gates

Measurements in Statistics

• Statistics, basic terms
• Measures of central tendency and variation
• Resolution / Accuracy / Precision / Sensitivity
• Basic Troubleshooting Principles

Engagement, Working Sessions and Quizzes

Day III

Industrial automation

• Controller Operation, Input/Output modules, scan modes
• IEC 61131-3 standard for PLCs
• Signal converters: Analog to Digital Conversion, Digital to Analog Conversion
• Communication Error Detection, Handshaking, Multiple Attempts
• Communication interface examples: HART, Modbus and Ethernet protocols

Supervisory control and data acquisition in Process Automation Systems (PAS)

• Engineering model for distributed automation and control
• Data processing and presentation tools
• Examples of Rockwell Automation industrial applications
• SCADA modules: visualization, databases, alarm handling, reports, logging and data archiving
• Diagnostics
• Fail-safe
• Fault tolerance

Engagement, Working Sessions and Quizzes