Course Catalogue.

After participating in this course, you will be able to:

• Gain a comprehensive understanding of the various types of in-plant cranes.
• Become well-versed in the different types of crane-lifting attachments.
• Develop a fundamental knowledge of the structural, mechanical, and electrical components of a crane.
• Recognize and appreciate the critical safety requirements associated with the use of cranes and lifting devices.
• Apply best practices for the inspection, maintenance, and repair of cranes and lifting devices to ensure operational efficiency and safety.

Description
This course offers an in-depth understanding of cranes and lifting devices, essential tools in the operations of most industrial facilities. Mastering the various equipment types, their correct usage and operational protocols is vital for ensuring safety, boosting maintenance efficiency, and enhancing overall plant productivity. A solid grasp of these principles not only minimizes operational risks but also ensures compliance with industry standards and regulations.

Enrolling in this course will equip you with knowledge about the different types and applications of cranes, hoists, and lifting devices across industrial, commercial, and institutional settings. The curriculum covers crucial aspects such as crane inspection and testing, while also exploring the intricate structural, mechanical, and electrical components of these sophisticated machines.

Furthermore, the course places a strong emphasis on inspection, repair, and operational safety, providing you with the critical skills needed to maintain and operate cranes and lifting devices with utmost safety and efficiency.

Who Should Attend
This course is ideal for a wide range of professionals dedicated to optimizing the safety and efficiency of industrial operations.

The curriculum will be invaluable to mechanical engineers, technicians, plant and facility managers, supervisors, and operations and maintenance personnel. Additionally, stationary engineers, consultants, and contractors involved in the inspection, repair, and operational safety of cranes and lifting devices will greatly benefit from the insights and practical knowledge shared in this course.

Whether you are responsible for overseeing equipment, ensuring compliance with safety standards, or enhancing operational procedures, this course is tailored to meet your professional needs and elevate your expertise in the field.

Course Syllabus

Welcome, Introduction, Course Preview, Learning Outcomes and the Assessment Method

Types of Cranes and Hoists

• Terms and definitions
• Bridge cranes
• Gantry cranes
• Mobile frames
• Jib cranes
• Monorails
• Hoists
• Explosion-proof cranes and hoists
• Cranes in harsh environments
• Crane duty classifications
• Selecting and specifying a crane

Crane Structural Components

• Strength of materials
• Design considerations
• Welding

Crane Mechanical Components

• Shafts and couplings
• Gearing
• Bearings
• Brakes
• Hook blocks
• Rope drums

Crane Electrical Components

• Enclosures
• Motors
• Variable frequency drives
• Controls
• Limit switches
• Conductors

Day - 2

Overhead Crane Runways

• Stops and bumpers
• Alignment requirements
• Inspection plots

Lifting Attachments and Equipment

• Spreader bars
• Tag lines
• Slings
• Miscellaneous lifting devices: hooks, shackles, eye bolts
• Magnets
• Vacuum lifters

Ropes

• Reeving
• Terms and definitions
• Patterns
• Lay
• End fittings
• Inspection

Crane Inspection, Repair and Testing

• Crane inspector and maintainer qualifications for overhead and gantry cranes
• Daily or shift operator checks
• Operational inspection requirements
• Periodic inspection requirements
• Inspection of overhead and gantry crane components: structural, mechanical and electrical
• Inspection of hoists, mobile frames and jib cranes
• Crane repair and testing
• Documentation and logbooks

Crane Safety Aspects

• Hand signals
• Supervisor’s responsibilities
• Operators’ and Riggers’ responsibilities
• Lifting practices
• Maintainers and other plant worker’s responsibilities
• General
• Consequences of code violations
• Example of crane incidents

Summary and Final Adjournment